Senior Battery Integration Engineer

Maidenhead
3 weeks ago
Create job alert

Job title: Senior Battery Integration Engineer

Location: Maidenhead, Berkshire

Salary Range: Negotiable

The Malloy Aeronautics Team:

Malloy Aeronautics Limited specializes in the development of heavy lift unmanned air vehicles (UAVs) for both civilian and military uses. Located in Berkshire, our operations are notable for their focus on in-house design and manufacturing. This vertical integration means we control the production of most aircraft components on-site, enhancing our ability to innovate and maintain high standards across all stages of development.

About The Role:

Malloy Aeronautics are looking for an engineer with experience working with pouch cell integration to join our concept development team. This role will focus on the development of batteries from a set of requirements to production product. This role suits an engineer who has a broad skillset across battery design elements and enjoys spending time hands-on building and testing.

Ability to hold Security Clearance – 5 years residence in the UK

What you’ll being doing:

Leading the physical design of Malloy’s battery platforms developing packs from a concept stage to production.

Interface with other engineering groups on collaborative projects to deconflict integration issues and execute against project plans.

Developing test and validation plans for battery packs, and analysing test data to refine pack design

Developing prototype and/or concept battery packs with novel technologies

Working with and supporting suppliers to ensure parts are on time and designed to best suit their needs.

Generating technical documentation, reports, and supporting build guide development

Essential Skills and Experiences:

Relevant degree in engineering

Prior in-depth experience in battery pack design and cell integration.

Experience using, designing, integrating and packaging pouch cells.

Experience with battery thermal management methodologies.

Knowledge of cell connection methodologies including laser welding.

Experience with a wide variety of production processes including but not limited to lathe, 3-5 axis machining, water jet, laser cut, punch, bending, welding, casting, various 3d printing types and injection moulding.

Experience using CAD software, ideally SolidWorks.

Experience designing for high voltage applications and relevant practical high voltage training (preferably SAP/level 3)

Knowledge of project lifecycle management, developing requirements, and working in a gated design environment.

Desired Skills and Experiences:

Experience in high-performance and/or high pack factor battery applications such as motorsport, aerospace, etc.

Electrochemical knowledge & experience in lab environment

Pack simulation using FEA/CFD packages (thermals, electrical simulation, vibration etc.)

Experience working with mass critical systems

Experience with high vibration applications

Familiarity with text-based programming

Knowledge of battery testing standards

Benefits you may be eligible for:

Working Environment: 9-day fortnight:

free parking, free lunch on working Fridays’, fruit twice a week, tea and coffee.

Company Pension Scheme

Discretionary Employee Incentive Bonus Scheme

Employee Share Incentive Plan (BAE Systems)

Company Sick Pay

Maternity and Paternity enhanced Leave

Healthcare Cash Plan including Virtual GP, Dental Cover, Vision Cover, Discounted Gym Membership, and much more! Free coverage for children under 2 years old.

20 days Annual Leave, increasing with long service

Employee Assistance Programme (24hr Helpline)

Mental Health First Aiders

Cycle to Work Scheme

Casual Dress

Bronze Level Armed Forces Covenant which signals our commitment to supporting the Armed Forces.

Why Malloy Aeronautics?

Our company benefits from a streamlined process where engineering teams are involved in the entire lifecycle of our UAVs — from initial design through to production. This setup not only speeds up the development process but also improves the efficiency and effectiveness of our product launches. We value professionals who have a background in both research and development (R&D) and design for manufacture, as their expertise is crucial to our rapid and precise product development cycle.

Malloy Aeronautics employees will be subject to both security and export control restrictions. These restrictions mean that factors including your nationality, any previous nationalities you have held, and your place of birth may limit those roles you can perform for the organisation.

Malloy Aeronautics is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

We also want to make sure that our recruitment processes are as inclusive as possible. If you have a disability or health condition that may affect your performance in certain assessments or interviewing, please speak to your recruiter about potential reasonable adjustments.

Note: If you have not heard from our recruitment department within 14 days, unfortunately you have not been successful.

Malloy Aeronautics and BAE Systems may process information about you that may be subject to data protection laws. For more information about how we use and protect your personal information and your rights, please refer to our Privacy Notice

Related Jobs

View all jobs

Senior Embedded Software Engineer

Senior Planner

Senior Video Producer

Senior Strategic Freight Sales Manager

Network Consultant

Business Development Campaign Lead

Subscribe to Future Tech Insights for the latest jobs & insights, direct to your inbox.

By subscribing, you agree to our privacy policy and terms of service.

Industry Insights

Discover insightful articles, industry insights, expert tips, and curated resources.

The Skills Gap in UAV Jobs: What Universities Aren’t Teaching

Unmanned Aerial Vehicles (UAVs) — commonly known as drones — are among the fastest-growing technologies globally. From infrastructure inspection and agriculture to emergency response, surveying, logistics and defence, UAVs are transforming how organisations gather data, deliver services and improve efficiency. In the UK, demand for UAV professionals is increasing rapidly. Yet despite a growing number of graduates with engineering, robotics or aerospace backgrounds, employers continue to report a persistent problem: Many graduates are not ready for real UAV jobs. This is not a reflection of intelligence or academic effort. It is a widening skills gap between what universities teach and what employers actually need in the UAV sector. This article explores that gap in depth — what universities do well, where programmes fall short, why the divide exists, what employers actually want, and how jobseekers can bridge the gap to build a successful career in UAVs.

UAV Jobs for Career Switchers in Their 30s, 40s & 50s (UK Reality Check)

UAVs (drones) have moved far beyond hobby flying. In the UK, they are now used every day for surveying, infrastructure inspection, construction progress, environmental monitoring, emergency response, film production, agriculture, offshore work & security. That growth has created a wide range of UAV job opportunities — and many of the most realistic routes into the sector are well suited to career switchers in their 30s, 40s & 50s. This article gives you a straight UK reality check on UAV careers: what roles genuinely exist, what training you really need, how long it takes to become employable, where the money is, what employers actually look for & whether age matters (usually far less than people assume).

How to Write a UAV or Drone Job Ad That Attracts the Right People

Unmanned Aerial Vehicles (UAVs) are now used across a wide range of UK industries, including defence, aerospace, surveying, agriculture, energy, emergency services, infrastructure inspection and logistics. As the sector grows, so does demand for skilled UAV professionals — from pilots and engineers to software developers, systems specialists and compliance experts. Yet many employers struggle to attract the right candidates. UAV job adverts often receive either very few applications or a high volume of unsuitable ones. Experienced UAV professionals, meanwhile, regularly ignore adverts that feel vague, unrealistic or disconnected from real operational and regulatory requirements. In most cases, the problem is not a lack of talent — it is the clarity and quality of the job advert. UAV professionals are practical, safety-conscious and detail-oriented. A poorly written job ad signals weak understanding of aviation, regulation or operational reality. A clear, well-written one signals credibility, professionalism and long-term intent. This guide explains how to write a UAV job ad that attracts the right people, improves applicant quality and positions your organisation as a serious employer in the UAV sector.