Senior Test Instrumentation Engineer

Hemel Hempstead
1 month ago
Applications closed

Related Jobs

View all jobs

Senior Systems Engineer (Test & Integration)

Senior Technician - Drone Operations

Communications Operator

Police Constable Degree Apprenticeship

Senior Arborist

Senior Planning Enforcement Officer

Senior Test Instrumentation Engineer
Hemel Hempstead, Herts, England, United Kingdom
Full-time Chartered Engineer About Aerotest Limited Aerotest Limited specialises in designing and constructing a wide range of Aero Engine Test Equipment. Our expertise spans from turnkey engine acoustic test cells to universal engine component test facilities and ground support equipment for both civil and military aviation. Our projects cover various aircraft systems, including fan engines, afterburning military engines, helicopters, UAVs, and auxiliary power units. Since our formation in 1990, we have grown through recommendations rather than advertising, ensuring high-quality service and a strong global reputation. Our customers span from New Zealand to Norway and from Sweden to the West Coast of the USA.
Role Overview
As a Senior Test Instrumentation (TI) Engineer, you will play a key role in analysing test requirements, designing system architecture, selecting equipment, managing procurement, commissioning systems, troubleshooting, and supporting TI systems. You will collaborate closely with engineering and operational teams to ensure high-quality project execution.
Key Responsibilities

  • Develop TI system requirements in collaboration with engineering and operations teams.
  • Select and integrate TI equipment and sensors to meet system specifications.
  • Prepare technical customer proposals and project cost estimates using MS Excel.
  • Design detailed mains power and instrumentation circuit diagrams using AutoCAD Inventor.
  • Create software coding specifications and vendor acceptance test procedures for National Instruments Data Acquisition and GE Fanuc PLCs and install the same.
  • Develop NI SCADA code and interface displays for small-scale projects.
  • Plan and execute calibration, verification, and validation test procedures for TI systems.
  • Design TI system architectures and build Interface Control Documents (ICDs) for implementation.
  • Responsible for the production of all Design activities and associated purchase authority of goods and equipment.
  • Manage project timelines, budgets, and delivery schedules for TI system development.
  • Oversee and liaise with external equipment and service providers.
  • Perform pre-delivery commissioning and post-delivery re-commissioning of TI installations.
  • Ensure system accuracy by calibrating TI sensors and documenting calibration data.
  • Maintain, update, and troubleshoot TI software and hardware components.
  • Conduct fault diagnosis at the component level for sensors, wiring, and data acquisition equipment.
  • Ensure all test facility documentation, logs, and records are properly maintained.
  • Compile operating, maintenance, and calibration manuals for end-users.
  • Represent the Company at Client/Customer meetings, and negotiate on behalf of the Company work programmes and specifications.
  • Ensure promotion of the principle of Customer satisfaction.
    Required Skills & Qualifications:
  • Minimum BSc (Hons) and C Eng.
  • Experience working with instrumentation in high-EMI environments, particularly accelerometers for vibration analysis.
  • Strong proficiency in National Instruments (NI) data acquisition systems or equivalent technologies.
  • Excellent organisational, planning and time management skills via MS Project.
  • Extensive experience specifying and integrating various measurement sensors, including:
    o Strain gauge pressure transducers.
    o RTDs and thermocouples.
    o LVDTs and linear potentiometers.
    o Accelerometers and velocity transducers.
    o Load cells and capacitance probes.
  • Extensive Ability to produce high-quality electrical schematics and technical assembly drawings.
  • Expertise in current PLC systems.
  • Team-working skills co-ordinating the with Mechanical, Electrical, and Electronic/ Software design and solutions.
  • Analytical and commercial experience.
    Computer Literacy:
    • Microsoft Office
    • Autodesk AutoCAD Electrical
    • Visual Basic Programming
    • PLC Programming
    • National Instruments Programming
    • Communications, Written, Verbal and Electronic.
    • Ability to Negotiate with Suppliers and Customers.
    • Analyse customer /user requirements.
    • Self-motivated and capable of working independently and safely.
    • Basic understanding of Aero Engines.
    • Willingness to travel worldwide for system commissioning, calibration, and customer training.
    • Flexible and proactive approach to responsibilities, including occasional extended hours.
    • Strong interpersonal and communication skills for cross-disciplinary collaboration.
    • Full UK driving license.
    What We Offer
    At Aerotest, we pride ourselves on fostering a challenging yet rewarding work environment. We emphasise diligence, safety, and teamwork, ensuring every team member contributes to our continued success.
    Company Benefits:
    Holiday Allowance: 25 days + bank holidays, increasing to 30 days.
    Company Electric Car: Available after a service period.
    Travel Perks: Business-class flights for journeys exceeding 6 hours.
    Overseas Allowances: Generous travel support and accommodation.
    Complimentary Perks: Free lunch and 4/5-star hotels for work-related travel.
    Training & Development:
    Opportunities for further education and skill enhancement. Join Our Team We welcome applications from candidates with varying levels of experience. Talent comes in many forms, and we are committed to fostering a happy and inclusive environment where everyone can enjoy, thrive and grow

Get the latest insights and jobs direct. Sign up for our newsletter.

By subscribing you agree to our privacy policy and terms of service.

Industry Insights

Discover insightful articles, industry insights, expert tips, and curated resources.

Portfolio Projects That Get You Hired for UAV Jobs (With Real GitHub Examples)

Unmanned Aerial Vehicles (UAVs), commonly known as drones, are reshaping industries—from aerial mapping and agriculture to disaster response and commercial delivery. As drone technology evolves rapidly, employers in the UAV sector are hungry for professionals with proven hands-on skills—be that in flight control, software integration, sensor fusion, or mechanical design. But how do you demonstrate these skills effectively? A robust UAV portfolio can help you stand out in a competitive job market. In this guide, we’ll cover: Why a UAV portfolio is crucial for demonstrating your capabilities. Choosing or designing UAV projects aligned with different drone-related roles. Real GitHub examples showcasing best practices in flight software, hardware integration, and autonomous control. Actionable project ideas to boost your portfolio right away. Best methods for presenting your work—ensuring recruiters see your impact immediately. Finally, we’ll point you to how you can connect your portfolio to real job openings, starting with a reminder to upload your CV on UAVJobs.co.uk so that employers seeking drone talent can easily find you.

UAV Job Interview Warm‑Up: 30 Real Coding & System‑Design Questions

Unmanned Aerial Vehicles (UAVs)—commonly referred to as drones—have rapidly transformed modern industries. From agriculture and mapping to logistics, search & rescue, and cinematography, UAVs are revolutionising how we capture data, transport goods, and assist in complex tasks. As UAV systems become more advanced, the demand for engineers, software developers, and flight control experts with deep UAV expertise continues to grow. If you’re exploring UAV job interviews, you can expect a blend of hardware, software, control theory, and safety-related questions. Whether you’re focusing on flight controller firmware, autopilot algorithms, computer vision, or fleet management, your interviewers want to see you can handle the intricacies of real-time control, sensor fusion, and robust design. This blog post covers 30 real coding & system-design questions you might encounter when interviewing for a UAV role—plus insights into why thorough interview prep matters. For the latest UAV opportunities in the UK, check out www.uavjobs.co.uk, a dedicated platform connecting drone professionals with innovative companies across multiple verticals. Let’s dive into the specific skill sets that UAV interviews test—and how you can showcase your capabilities to future employers.

Negotiating Your UAV Job Offer: Equity, Bonuses & Perks Explained

How to Secure a Compensation Package That Matches Your High-Flying Role in the UK’s Drone & UAV Industry Introduction Unmanned Aerial Vehicles (UAVs), more commonly referred to as drones, have rapidly transitioned from niche military applications to a multibillion-pound commercial market. From aerial surveys in agriculture and construction to drone deliveries and advanced aerial photography, UAV technology is reshaping how businesses operate and solve problems. As a mid‑senior professional in the UAV sector—whether you specialise in flight control software, hardware design, mission planning, or regulatory compliance—your work is integral to driving innovation and safety in this fast-evolving field. Amid such high demand, employers aren’t just competing on salary. Compensation packages can include equity, milestone-based bonuses, and a variety of perks that enable you to stay at the cutting edge of UAV technology. Despite these opportunities, many professionals focus mainly on base pay when negotiating an offer, potentially missing out on significant added value. This guide explores how to negotiate a UAV job offer in the UK, diving into equity arrangements for emerging drone start-ups, performance bonuses tied to flight-testing or product launches, and perks that can support your ongoing development and well-being in this dynamic sector.